Industry Reflections

Agile product development management

Lionel GrealouMar 15, 20226 min read

In part nine of his Industry Reflections series, Lio Grealou discusses the business value from agility, adaptivity, and scalability — building better NPD governance, driving better data integration with portfolio management, incorporating continuous improvement, continuous innovation, and reinforced cross-functional accountability.

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Most organisations tailor their NPD framework to their context and product-development maturity — building flexibility into processes, governance, decision-making, and overall modus operandi with customers and suppliers.

NPD gates aren't just checkpoints; they're critical go/no-go decision points toward the next strategic step. Responding to market complexity, continuously changing requirements, and more innovative, dynamic project approaches requires more flexibility and more agility than ever.

Cooper (2017) highlights that a product definition "is ultimately reached through a series of cycles, with each cycle producing a more refined product design, spiralling toward a complete product." He expands the point: "adaptivity is accomplished through the incorporation of iterative development cycles designed to get something in front of potential users early and often."

This converges through new governance models and collaborative platforms for teams and organisations to learn as they go. The approach is equally relevant for start-ups and established OEMs seeking to reinvent their operations and adapt to new market conditions.

This article covers the business value of agility, adaptivity, and scalability — better NPD governance, better data integration with portfolio management, continuous improvement, open innovation, and reinforced cross-functional accountability.

Agile product delivery is, by design, a customer- and user-centric approach that counterbalances traditional inside-out organisational perspectives. Design thinking can positively contribute to ensuring desirable, economically viable, technically feasible, resilient, and sustainable solutions through co-creation and regular feedback loops.

Loh et al. (2019) claim that with agile product-lifecycle management, "automotive OEMs can improve their ability to spot new untapped growth opportunities. They can improve profit per vehicle by 5% to 10% and slash both engineering and capital costs per vehicle as much as 30%. Perhaps most critically, OEMs can shorten development cycles by as much as 40% and respond rapidly to customer demands by providing over-the-air software updates."

By taking a demand-centric view, OEMs can gain insight into customers' priorities and reduce the guesswork behind product design and engineering (Loh et al., 2019). They also highlight that OEMs can improve operational efficiency and minimise costs across engineering and manufacturing through better use of insight.

Feedback loops provide the dynamic process of presenting and disseminating information — leveraging existing and new knowledge in a collaborative context. For NPD activities to be effective, value creation, collaboration, and feedback loops must be integral to the product-development process.

  • Reducing or removing non-value-added activities, and streamlining essential administrative tasks to improve performance management and remove gateway delivery latency.
  • Developing a culture of continuous development, and applying value-stream principles to yield leaner stage-gate management.
  • Onboarding high talent density to drive empowerment, continuous alignment, and skill "recycling" across teams and functions (positive attrition).
  • Building a culture of trust, autonomy, innovation, and empowerment to foster effective decision-making — supported by clear roles and responsibilities.
  • Leveraging direct customer-supplier interactions, maintaining a healthy, sustainable pace of change and delivery (ref. the Agile Manifesto).

Iterating quickly, failing fast

Cooper (2017) highlights the benefits of a hybrid stage-gate process combining Scrum and Agile sprints — "producing a rhythm, with a pattern of activities that defines the heartbeat of the project." He notes that such a hybrid approach is resource-intensive, but it fosters rapid problem-solving by leveraging "instant within-team communication" and building "a strong sense of team identity, which helps drive engagement and sustain the intense effort of the sprint."

A culture of intense feedback requires a culture of transparency and constant waste elimination to support successful course-correction. The Agile Academy refers to fail-fast as the "process of starting work on a project, immediately gathering feedback, and then determining whether to continue working on that task or take a different approach — that is, adapt. If a project is not working, it is best to determine that early on in the process rather than waiting until too much money and time has been spent."

Creating a data-driven culture

Ongoing health-checks are essential — to capture early symptoms, assess root causes, and build long-term corrective actions where possible. Enterprise and product data often drive those health-checks, since they inform on both the maturity of the product and the maturity of the organisation.

In the context of the agile product-lifecycle approach, Loh et al. (2019) highlight the core questions automotive OEMs must consider — though they apply equally to other industries:

  • How refined is our understanding of the customer for each segment of the demand map?
  • Does the voice of the customer inform decisions related to the portfolio, product design, and complexity?
  • Have we established a set of scalable architectures?
  • What percentage of each vehicle can be assembled from modular parts?
  • Is a modular vehicle architecture truly embedded in the operating system of the company?
  • Are cross-functional product teams in place and supported by agile ways of working?

Some complementary questions I'd add:

  • How does data flow and integrate across the enterprise?
  • Is the enterprise architecture supporting and effectively enabling the required business capabilities?
  • Are data analytics aligned to the decision-making process?
  • Are business and IT functions aligned behind a common joint master-data management strategy and implementation roadmap?
  • Which stakeholder groups will benefit from which business capability implementation and improvement — and how will it drive product innovation and value creation?

The agile considerations above rely on making the required data available to the people who need it, at the time they need it, and in the relevant format. Right-view reporting fosters data analytics to quickly identify issue areas — looping back to master authoring data to solve problems or address delivery requirements in the next sprint. The ability to swiftly implement changes to enterprise digital tools is equally important for building a data-driven culture of efficiency and effectiveness.

What are your thoughts?

References

Loh A, Heller K, Quinn M, Brahmamand J, Miles N (2019); Activating Agile Product-Lifecycle Management in Automotive; BCG.

Cooper RG (2017); Idea-to-Launch Gating Systems: Better, Faster, and More Agile; Research-Technology Management, 60: 48-52.

Lionel Grealou

Lionel Grealou

Senior Advisor, Quick Release_

As a Senior Advisor to Quick Release, Lio brings pragmatic perspectives in strategising and leading teams implementing business transformation solutions — helping organisations make the most of their product development operations and digitalisation initiatives across PLM, ERP, MES and other enterprise platforms. Lio currently operates as an independent consultant; prior to that, he held various OEM client-facing and leadership roles in the industry, from business architect, client exec, head of strategy, vice president of consulting, to Japan general manager with Tata Technologies. Lio enjoys skiing, hiking and exploring the world, having previously relocated across France, Germany, Canada, Japan and now based in the UK. His go-to karaoke song is his namesake's "Stuck On You".

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